Production co-operation

The range of products and services of MONTKOV also includes production co-operation. With this service, Montkov provides its free space and technology to co-operate.

Basic production programmes of the company are based namely on following production procedures: precise partition of bar stock and thin sheet metals, sheet metal profile pressing, CNC aperture cutting + formation (see picture 1), sheet metal bending on press brake (see pictures 2,3), manual or robotized welding, thread rolling to thin-walled closed or open profiles using the flow-drill technology (see pictures 4,5). With a regard to the technical and technological background of our company, the most available item of our offer regards a production of smaller of medium-sized welded items (specified below) in following alternatives:

1. welded items from delivered partial components,
2. welded items from components fully or partially produced by MONTKOV (sheet metal bended components, sheet metal pressed components, parted components made up of various profile materials - jäkles, pipes, bar stock, etc.), maximum width of the black sheet is 3 mm.

Finished welded items can be delivered either as black sheet (no surface adjustment) or with basic coating, or with zinc coating (a galvanizing plant is ca.25 km far from the factory).

Specifications of particular production procedures

1. Precise partition of bar stock (closed or opened profiles, pipes, bar stock, etc.) with a fully-authomatized sawing machine KALTENBACH (this machine saws with angles of 45° -left, 90°, 45° - right), precision to 0,1 mm for bar stock and closed profiles and with a precision to 0,3 mm for open profiles. The length of input material - up to 6 m, partitioned material with a maximum length of ca. 2,5 m.
2. Sheet metal cutting - max.width of 6 mm - on table sheers SAFAN, face length 3 m
3. Manufacture of sheet metal componens - max.width of 3 mm- with the bending technology on press brake SAFAN - burden 120 t, face length 3 m and on a press brake TRUMABEND – burden 230 t, face length 3 m
4. Aperture cutting or single item cutting on excentric presses with a burden of 40, 60, 100 t
5. Cutting on the CNC blanking press TRUMATIC with creation opportunities (bending, skims, air terminal units, smooth girders, thread girders -see picture 1)
6. Manual carbon dioxide shielded welding of single parts with measures up to ca. 3x4 m and weight of max.100 kg. In case of welded items with smaller measures but with higher weight, max. total weight of the items is 1000 kg with a regard to their manipulation.
7. Welding of larger supplies of the identical parts with the use of a welding robot CLOOS and a welding carousell with 3 working positions. Maximum large of the welded items is 1x2 m and their total weight up to 50 kg.
8. Metal-working - turning, milling, surface grinding.

Contract prices of single production co-operations are designated by a price offer being elaborated according to a certain customer request. This offer regards partial technological solution and comprises delivery terms, payment conditions and specific implementation, etc. as well.

Please forward all your concerns on engineering solutions and prices to info@montkov.cz